Ricoh DDP92 Spécifications

FinisherMaintenanceManual© 2005 Ricoh Printing Systems, Ltd.July, 2005N901397

Contents iii6.2.6. Removal of the Folding Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-246.2.7. Removal of the Cover

Disassembling, Assembling & Adjustment 6-11M M L 0 06.2. Removal of the Shift Unit Parts6.2.1. Removal of the Shift UnitApplicable jigs and tools:

6-12 DDP92/184 Finisher Maintenance ManualM M L 0 04. Remove the ground wire fixing screw. 5. Remove the clamp screw. 6. Remove the four + screws. Fig

Disassembling, Assembling & Adjustment 6-13M M L 0 06.2.2. Removal of the Paper Exit Opening UnitApplicable jigs and tools: +Screwdriver, Jewel Sc

6-14 DDP92/184 Finisher Maintenance ManualM M L 0 05. Remove the clamp screw and the ground wire screw. 6. Detach the SD4 (paper exit opening) and PS6

Disassembling, Assembling & Adjustment 6-15M M L 0 010. Open the Front Cover. Remove the Front Side E-ring and the Shaft Holder. 11. Remove the sp

6-16 DDP92/184 Finisher Maintenance ManualM M L 0 06.2.3. Removal of the Stacker/Stapler UnitApplicable jigs and tools: +Screwdriver.[Disassembling Pr

Disassembling, Assembling & Adjustment 6-17M M L 0 04. Remove the 2 set screws holding the Bundle Guide Arm to the Stacker/Stapler Unit. Figure 6

6-18 DDP92/184 Finisher Maintenance ManualM M L 0 06. Remove the four +screws holding the Cartridge Rails and take out the Cartridge Rails. Figure 6-

Disassembling, Assembling & Adjustment 6-19M M L 0 06.2.4. Removal of the Clincher UnitApplicable jigs and tools: +Screwdriver, Stapler Jig.[Disas

6-20 DDP92/184 Finisher Maintenance ManualM M L 0 05. Detach the connector from the Clincher and remove the four +screws holding the Clincher. Figure

iv DDP92/184 Finisher Maintenance Manual 7.5.2.1. Single Staple (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Disassembling, Assembling & Adjustment 6-21M M L 0 06.2.5. Removal of the Up-down WireApplicable jigs and tools: +Screwdriver, Push-pull Gauge.[Di

6-22 DDP92/184 Finisher Maintenance ManualM M L 0 0[Assembling Procedures]1. Move the Up-down Stay so that the inner wire which is not removed (the sh

Disassembling, Assembling & Adjustment 6-23M M L 0 05. Wind the opposite side of the wire (the long side) from the inside of the Up-down Pulley to

6-24 DDP92/184 Finisher Maintenance ManualM M L 0 06.2.6. Removal of the Folding UnitApplicable jigs and tools: +Screwdriver.[Disassembling Procedures

Disassembling, Assembling & Adjustment 6-25M M L 0 04. Remove the two plates from the booklet exit (one plate on each side). Figure 6-42. Removal

6-26 DDP92/184 Finisher Maintenance ManualM M L 0 06.2.7. Removal of the Cover Sheet FeederApplicable jigs and tools: +Screwdriver.[Disassembling Proc

Disassembling, Assembling & Adjustment 6-27M M L 0 06.2.8. Removal of the Cover AApplicable jigs and tools: +Screwdriver.[Disassembling Procedures

6-28 DDP92/184 Finisher Maintenance ManualM M L 0 06.2.9. Removal of the Paper Feed Roller and the Feed RollerApplicable jigs and tools: +Screwdriver.

Disassembling, Assembling & Adjustment 6-29M M L 0 06.2.10. Removal of the Rubber, Double Feed Prevention RollerApplicable jigs and tools: +Screwd

6-30 DDP92/184 Finisher Maintenance ManualM M L 0 06.3. Adjustment6.3.1. Adjusting of the Magnets on the Conveyance Guide Plate BApplicable jigs and t

Outlines 1-1M M L 0 0Chapter 1. Outlines1.1. Characteristics92 pages/minutes high speed cut sheet finisherOffset sorting and stapling with 3 places a

Disassembling, Assembling & Adjustment 6-31M M L 0 04. Loosen the four magnet-holding screws (two at the front and two at the back), and move the

6-32 DDP92/184 Finisher Maintenance ManualM M L 0 06.3.2. Adjusting of the Magnets on Conveyance Guide Plate CApplicable jigs and tools: +Screwdriver.

Disassembling, Assembling & Adjustment 6-33M M L 0 06.3.3. Adjusting of the Sub-tray Paper Exit GateApplicable jigs and tools: +Screwdriver, Scal

6-34 DDP92/184 Finisher Maintenance ManualM M L 0 06. Loosen the 2 set screws holding the solenoid, and move the solenoid as neces-sary to adjust.7. R

Disassembling, Assembling & Adjustment 6-35M M L 0 06.3.4. Adjusting the Paper-Path Switching GateApplicable jigs and tools: +Screwdriver, Scale.[

6-36 DDP92/184 Finisher Maintenance ManualM M L 0 07. If either measurement is out of spec, carry out adjustment as described below.8. Loosen the 2 se

Disassembling, Assembling & Adjustment 6-37M M L 0 06.3.5. Adjusting the By-pass GateApplicable jigs and tools: +Screwdriver, Scale.[Adjustment Pr

6-38 DDP92/184 Finisher Maintenance ManualM M L 0 06.3.6. Adjusting the Shift positionApplicable jigs and tools: +Screwdriver.[Adjustment Procedures]1

Disassembling, Assembling & Adjustment 6-39M M L 0 06.3.7. Adjusting the Opening/Closing at the Paper ExitApplicable jigs and tools: +Screwdriver.

6-40 DDP92/184 Finisher Maintenance ManualM M L 0 06.3.8. Adjusting the Paper Exit-Opening SolenoidApplicable jigs and tools: +Screwdriver, Scale.[Adj

1-2 DDP92/184 Finisher Maintenance ManualM M L 0 04. Center stapling/folding mode (Option)Booklets can be stacked until the sensor detects the stacke

Disassembling, Assembling & Adjustment 6-41M M L 0 05. If the gap is out of spec, carry out adjustment describe as follows.6. Remove the 2 set scr

6-42 DDP92/184 Finisher Maintenance ManualM M L 0 06.3.9. Adjusting the Paper Exit-Opening Lower Guide PlateApplicable jigs and tools: +Screwdriver, S

Disassembling, Assembling & Adjustment 6-43M M L 0 05. Hold down the paper exit-opening guide plate with your hand so that the paper exit roller m

6-44 DDP92/184 Finisher Maintenance ManualM M L 0 06.3.10. Adjusting the Tension of the Stacker Paper Exit BeltApplicable jigs and tools: +Screwdriver

Disassembling, Assembling & Adjustment 6-45M M L 0 06.3.11. Adjusting the Mount Location of the paper Exit ArmApplicable jigs and tools: +Screwdri

6-46 DDP92/184 Finisher Maintenance ManualM M L 0 06.3.12. Adjusting the Mount Location of the Upper Alignment PlatesApplicable jigs and tools: +Screw

Disassembling, Assembling & Adjustment 6-47M M L 0 06.3.13. Adjusting the Tension of the Upper-Alignment-Plate Drive Timing BeltApplicable jigs an

6-48 DDP92/184 Finisher Maintenance ManualM M L 0 06.3.14. Adjusting the Mount Location of the Lower Alignment Plates Applicable jigs and tools: +Scre

Disassembling, Assembling & Adjustment 6-49M M L 0 06.3.15. Adjusting the Tension of the Lower-Alignment-Plate Drive Timing BeltApplicable jigs an

6-50 DDP92/184 Finisher Maintenance ManualM M L 0 06.3.16. Adjusting the Stapling Position (Flat Stapling)Applicable jigs and tools: +Screwdriver, Sca

Outlines 1-3M M L 0 0Stapling position A = 8.5 mm C = 82.5 mm E = 14 mm B = 8.5 mm D = 8.5 mmStapling capacity5,000 staples / cartridgePower source 2

Disassembling, Assembling & Adjustment 6-51M M L 0 0[Adjustment Procedures]1. Loosen the 3 set screws holding the flat-stapling stopper bracket in

6-52 DDP92/184 Finisher Maintenance ManualM M L 0 06.3.17. Adjusting the Stapler Vertical PositioningApplicable jigs and tools: +Screwdriver, Jig.[Pre

Disassembling, Assembling & Adjustment 6-53M M L 0 06. Fit the two pegs on the jig into the corresponding holes in the clincher.Figure 6-77. Adju

6-54 DDP92/184 Finisher Maintenance ManualM M L 0 06.3.18. Adjusting the Staple Orientation (Stapling-and-Folding)Applicable jigs and tools: +Screwdri

Disassembling, Assembling & Adjustment 6-55M M L 0 03. Remove the 4 set screws holding the cover in place, and remove the cover.Figure 6-80. Adju

6-56 DDP92/184 Finisher Maintenance ManualM M L 0 06.3.19. Adjusting the Angle of the Folding StopperApplicable jigs and tools: +Screwdriver, stubby s

Disassembling, Assembling & Adjustment 6-57M M L 0 0[Adjustment Procedures]1. Take a fold sample using A3 paper.2. Check the discrepancy along the

6-58 DDP92/184 Finisher Maintenance ManualM M L 0 06.3.20. Adjusting the Tension of the Stapler Movement Timing BeltApplicable jigs and tools: +Screwd

Disassembling, Assembling & Adjustment 6-59M M L 0 06.3.21. Adjusting the Tension of the Stapler-Rotation Timing BeltApplicable jigs and tools: +S

6-60 DDP92/184 Finisher Maintenance ManualM M L 0 06.3.22. Adjusting the Folding ForceApplicable jigs and tools: Pliers.[Preparation]1. If necessary,

1-4 DDP92/184 Finisher Maintenance ManualM M L 0 01.3. ConfigurationsThe basic configuration of this finisher is as follows.FinisherMain FrameCoverPa

Disassembling, Assembling & Adjustment 6-61M M L 0 06.3.23. Adjusting the Stapling-and-Folding stopper (Stapling position)The Engine has the Adjus

6-62 DDP92/184 Finisher Maintenance ManualM M L 0 0Confirm the stapling position to execute TEST PRINT after adjustment.If the stapling position is no

Disassembling, Assembling & Adjustment 6-63M M L 0 0Note: How to calculate (extract of “SUPPLEMENT 1 - Adjustment value and data of Stapling / Fol

6-64 DDP92/184 Finisher Maintenance ManualM M L 0 06.3.24. Adjusting the Folding stopper (folding position)The Engine has the Adjustment value of the

Disassembling, Assembling & Adjustment 6-65M M L 0 0Confirm the folding position to execute TEST PRINT after adjustment.If the foldng position is

6-66 DDP92/184 Finisher Maintenance ManualM M L 0 0Note: How to calculate (extract of “SUPPLEMENT 1 - Adjustment value and data of Stapling / Folding

Theory of Operation 7-1M M L 0 0Chapter 7. Theory of Operation7.1. Center Cross SectionFigure 7-1. View of the center Cross Section of the Finisher

7-2 DDP92/184 Finisher Maintenance ManualM M L 0 0Figure 7-2. View of the center Cross Section of the Finisher

Theory of Operation 7-3M M L 0 07.2. Drive System Diagram7.2.1. Paper Conveyance DriveFigure 7-3. View of Paper Conveyance Drive

7-4 DDP92/184 Finisher Maintenance ManualM M L 0 07.2.2. Stacker DriveFigure 7-4. View of Stacker Drive7.2.3. Folding DriveFigure 7-5. View of Foldi

Safe Handling of the Finisher 2-1M M L 0 0Chapter 2. Safe Handling of the FinisherThis chapter describes the rules for safe handling of the finisher

Theory of Operation 7-5M M L 0 07.3. Paper Conveyance Path7.3.1. Paper Conveyance PathFigure 7-6. Paper Conveyance Path

7-6 DDP92/184 Finisher Maintenance ManualM M L 0 07.3.2. Offset ModeA paper exited from the printer is conveyed and exited to the main tray. This mode

Theory of Operation 7-7M M L 0 07.3.3. Non-staple ModeExit to main trayA paper exited from the printer is conveyed and exited to the main tray.Figure

7-8 DDP92/184 Finisher Maintenance ManualM M L 0 07.3.5. Staple Mode(1.) The gate switches to the staple mode.(2.) For A4R paper and above, the paper

Theory of Operation 7-9M M L 0 0(4.) The second and subsequent sets of paper are conveyed and stacked.1.) The first page stops in the stacker entrance

7-10 DDP92/184 Finisher Maintenance ManualM M L 0 07.3.6. Booklet Mode(1.) The gate switches to the staple mode.(2.) The paper exit opening opens.(3.)

Theory of Operation 7-11M M L 0 07.4. Conveyance Section7.4.1. ConstructionFigure 7-13. Construction of the Conveyance section

7-12 DDP92/184 Finisher Maintenance ManualM M L 0 07.4.2. Mechanism7.4.2.1. Paper ConveyancePaper conveyance is carried out by conveyance rollers A, B

Theory of Operation 7-13M M L 0 0Figure 7-15. View of the Shift Unit Offset Operation7.4.2.4. Stacker UnitPaper Alignment (Staple Mode (Flat Stapling

7-14 DDP92/184 Finisher Maintenance ManualM M L 0 0Figure 7-16. View of the Stacker Unit

2-2 DDP92/184 Finisher Maintenance ManualM M L 0 0

Theory of Operation 7-15M M L 0 07.4.2.5. Paper Exit Opening UnitFigure 7-17. View of the Paper Exit Opening Unita. Staple Mode and Booklet Mode Oper

7-16 DDP92/184 Finisher Maintenance ManualM M L 0 0c. Pressure of the Paper Exit RollerThe paper exit roller turns more slowly than the conveyance rol

Theory of Operation 7-17M M L 0 07.4.2.6. Folding by the Folding Unit ( Booklet model only)Paper is conveyed to the folding stopper by the action of t

7-18 DDP92/184 Finisher Maintenance ManualM M L 0 07.5. Stapler Unit7.5.1. CompositionFigure 7-22. Composition of the Stapler Unit7.5.2. Mechanism7.5

Theory of Operation 7-19M M L 0 07.5.2.2. Single Staple (Rear)Stapler-R and clincher-R slide into the staple position. M11 (stapler movement) and M4 (

7-20 DDP92/184 Finisher Maintenance ManualM M L 0 07.5.2.4. Two staples ( staple & fold) (Booklet model only)Stapler F, stapler R, clincher F, and

Theory of Operation 7-21M M L 0 0When the stapling-and-folding stopper unit has moved into the predetermined posi-tion, it is set in place by M17 (sta

7-22 DDP92/184 Finisher Maintenance ManualM M L 0 07.5.2.6. Stapling operationEach stapler houses a stapler motor, and each clincher houses a clincher

Theory of Operation 7-23M M L 0 0SW1 (cartridge-R detection) and SW3 (cartridge-F detection) detect presence (and correct setting) or absence (or impr

7-24 DDP92/184 Finisher Maintenance ManualM M L 0 07.6. Folding Unit (Booklet model only)7.6.1. CompositionFigure 7-31. Composition the Folding Unit

General Information 3-1M M L 0 0Chapter 3. General InformationThis chapter describes the cautions and matter in general in relationship to the main-t

Theory of Operation 7-25M M L 0 07.6.2. MechanismM18 (folding stopper) moves the folding stopper into the predetermined position. M20 (folding conveya

7-26 DDP92/184 Finisher Maintenance ManualM M L 0 0

SUPPLEMENT 1 (1/1) SUPPLEMENT 1 - Adjustment value and data of Stapling / Folding position 1MM L00 SUPPLEMENT 1 - Adjustment value and data of St

3-2 DDP92/184 Finisher Maintenance ManualM M L 0 03.3. Tool RequiredThe tools which are necessary for servicing the finisher are listed below.Table 3-

M M L 0 0© 2005 Ricoh Printing Systems, Ltd. All rights reserved.No part of this document may be reproduced without the express permission of RicohPri

General Information 3-3M M L 0 03.4. Switch & Sensor LocationsMotorsFigure 3-2. Location of all Switches & Sensors353012182726252315369102932

3-4 DDP92/184 Finisher Maintenance ManualM M L 0 0MotorsFigure 3-3. Location of all Switches & Sensors14. Sub-tray full PS PS36 3 32 FS15. Staple

General Information 3-5M M L 0 0MotorsFigure 3-4. Location of all Switches & Sensors24. Folding passage PS/2 PS26 21 7 FS25. Folding stopper HP P

3-6 DDP92/184 Finisher Maintenance ManualM M L 0 041. Sheet-tray lower-limit PS PS203 4 4 PI42. Sheet-tray upper-limit PS PS204 3 17 PI43. Sheet set P

General Information 3-7M M L 0 03.5. Motor, Solenoid, Clutch & PCB LocationsMotorsFigure 3-5. Location of all Motors, Solenoids, Clutches, and PC

3-8 DDP92/184 Finisher Maintenance ManualM M L 0 0MotorsFigure 3-6. Location of all Motors, Solenoids, Clutches and PCBs13. Folding-stopper motor M18

General Information 3-9M M L 0 03.6. Standard Finisher Circuit DiagramNote: PS means Photo Sensor. SW means Switch. SD means Solenoid.M means Motor. M

3-10 DDP92/184 Finisher Maintenance ManualM M L 0 0Figure 3-2. Standard Finisher Circuit Diagram

General Information 3-11M M L 0 0Figure 3-3. Standard Finisher Circuit Diagram

3-12 DDP92/184 Finisher Maintenance ManualM M L 0 0Figure 3-4. Standard Finisher Circuit Diagram

DDP92/184FinisherMaintenance Manual“Click on blue to view” Table of Contents1. Outlines2. Safe Handling of Finisher3. General Information4. P

General Information 3-13M M L 0 0Figure 3-5. Standard Finisher Circuit Diagram

3-14 DDP92/184 Finisher Maintenance ManualM M L 0 0Figure 3-6. Standard Finisher Circuit Diagram

General Information 3-15M M L 0 0Figure 3-7. Standard Finisher Circuit Diagram

3-16 DDP92/184 Finisher Maintenance ManualM M L 0 0Figure 3-8. Standard Finisher Circuit Diagram

General Information 3-17M M L 0 0Figure 3-9. Standard Finisher Circuit Diagram

3-18 DDP92/184 Finisher Maintenance ManualM M L 0 0

Preventive Maintenance 4-1M M L 0 0Chapter 4. Preventive MaintenanceThis section contains information for maintaining the finisher for continuous fai

4-2 DDP92/184 Finisher Maintenance ManualM M L 0 04.2. Parts for Periodical Replacements and Frequencies by Customer EngineerNote: Frequencies are cou

Preventive Maintenance 4-3M M L 0 04.3. Procedure of Replacing the Parts for Periodical Replacement4.3.1. Replacing the Paper Exit RollerApplicable ji

4-4 DDP92/184 Finisher Maintenance ManualM M L 0 0[Assembling Procedures]1. Align the grooves of the new Paper Exit Roller with the shaft.2. Press the

iDDP92/184 FinisherMaintenance Manual© 2005 Ricoh Printing Systems, Ltd.

Preventive Maintenance 4-5M M L 0 04.3.2. Replacing the Paper Exit Roller in the Stacker/stapler UnitApplicable jigs and tools: Jewel Screwdriver.[Dis

4-6 DDP92/184 Finisher Maintenance ManualM M L 0 0[Assembling Procedures]1. Align the grooves of the new Paper Exit Roller with the shaft.2. Press the

Preventive Maintenance 4-7M M L 0 04.3.3. Replacing the StaplerApplicable jigs and tools: +Screwdriver, Stapler jig.[Disassembling Procedures]1. Remov

4-8 DDP92/184 Finisher Maintenance ManualM M L 0 06. Lift the Stapler slightly and remove it.M711c.epcFigure 4-9. Removal of the Stapler[Assembling P

Preventive Maintenance 4-9M M L 0 04.3.4. Replacing the Tray Up-down MotorApplicable jigs and tools: +Screwdriver.[Disassembling Procedures]1. Remove

4-10 DDP92/184 Finisher Maintenance ManualM M L 0 04.3.5. Replacing the Paper Exit Opening SolenoidApplicable jigs and tools: +Screwdriver, pliers, sc

Troubleshooting 5-1M M L 0 0Chapter 5. Troubleshooting5.1. Troubles5.1.1. Abnormal stackingStacking Capability (in case of a size of paper that is st

5-2 DDP92/184 Finisher Maintenance ManualM M L 0 0Figure 5-1. Vertical/Horizontal sizes of paperPaper feed directionVertical skew = A-B(B: Vertical si

Troubleshooting 5-3M M L 0 05.1.2. Stapling failurePRIMARY FACTOR;(a) The staple does not reach the tip of the Staple Cartridge.NOTE: The Finisher has

5-4 DDP92/184 Finisher Maintenance ManualM M L 0 05.1.3. Flat Stapling position failureFigure 5-1. Flat Stapling position failure5.1.4. Staple orient

ii DDP92/184 Finisher Maintenance Manual

Troubleshooting 5-5M M L 0 05.1.5. Angle of folding position failureFigure 5-2. Angle of folding position failure5.1.6. Stapling position failure on

5-6 DDP92/184 Finisher Maintenance ManualM M L 0 05.1.7. Folding position failure on center stapling/folding modeFigure 5-3. Angle of folding positio

Troubleshooting 5-7M M L 0 05.1.9. Folding unit does not appear on the OCP.Figure 5-4. Folding unit does not appear on the OCP5.1.10. Cover Sheet Fee

5-8 DDP92/184 Finisher Maintenance ManualM M L 0 05.2. Error Code IndicationNote: PS in the Circuit Diagram means Photo Sensor.SD in the Circuit Diagr

Troubleshooting 5-9M M L 0 0E1D1 FNS LEAD JAM 2 Paper did not arrive at Paper Exit 2 PS. 5-22E1D2 FNS LEAD JAM 3 Paper did not arrive at Stacker Conve

5-10 DDP92/184 Finisher Maintenance ManualM M L 0 0E2E9 ALIGNMENT PLATE/LOWER POSITION ERRORAbnormality was detected in the Alignment Plate/Lower HP P

Troubleshooting 5-11M M L 0 05.2.1. E008 FNS COVER SHEET TRAY EMPTYFigure 5-6. Error Code E0085.2.2. E009 SHIFT TRAY FULL 1PRIMARY FACTOR; Detected

5-12 DDP92/184 Finisher Maintenance ManualM M L 0 05.2.3. E00A SHIFT TRAY FULL 2Figure 5-7. Error Codes E009, E00A & E2C6PRIMARY FACTOR; Detecte

Troubleshooting 5-13M M L 0 05.2.4. E00D SUB TRAY FULLFigure 5-8. Error Code E00D5.2.5. E019 LOW STAPLE (R) E01A LOW STAPLE (F)PRIMARY FACTOR; Dete

5-14 DDP92/184 Finisher Maintenance ManualM M L 0 0Figure 5-9. Error Codes E019 , E01A & E2C2 to E2C4

iRevision Table for manualRev. formanualMachine Rev.Page No. (Contents) Date00 - First Edition May, 2005

Troubleshooting 5-15M M L 0 05.2.6. E027 STACKER 4 TABLE FULLFigure 5-10. Error Code E027PRIMARY FACTOR; Detected that the Folding Full Up PS is tur

5-16 DDP92/184 Finisher Maintenance ManualM M L 0 05.2.7. E03E FNS TOP COVER OPENE03F FNS FRONT COVER OPENFigure 5-11. Error Code E03E, E03FPRIMARY

Troubleshooting 5-17M M L 0 05.2.8. E064 to E068 PAPER ON PAPER PATH 14 to 18E069 to E06C PAPER ON PAPER PATH 30 to 33PRIMARY FACTOR; Detected that s

5-18 DDP92/184 Finisher Maintenance ManualM M L 0 0Figure 5-12. Error Codes E064 to E06C, E1C3 to E1C9, E1D0 to E1D3, E1D5 to E1D9, E2E7 & E2E8

Troubleshooting 5-19M M L 0 05.2.9. E1C3 FNS LEAD JAM 65.2.10. E1C4 FNS LEAD JAM 7PRIMARY FACTOR; Paper did not arrive at the Folding Passage PS/1 i

5-20 DDP92/184 Finisher Maintenance ManualM M L 0 05.2.11. E1C5 FNS LEAD JAM 85.2.12. E1C6 FNS TRAIL JAM 75.2.13. E1C7 FNS INSERTER JAM 1PRIMARY FA

Troubleshooting 5-21M M L 0 05.2.14. E1C8 FNS INSERTER JAM 25.2.15. E1C9 FNS INSERTER JAM 3PRIMARY FACTOR; Paper did not arrive at the Stacker Conve

5-22 DDP92/184 Finisher Maintenance ManualM M L 0 05.2.16. E1D0 FNS LEAD JAM 15.2.17. E1D1 FNS LEAD JAM 2PRIMARY FACTOR; Paper did not arrive at the

Troubleshooting 5-23M M L 0 05.2.18. E1D2 FNS LEAD JAM 35.2.19. E1D3 FNS LEAD JAM 4PRIMARY FACTOR; Paper did not arrive at the Stacker Conveyance Pa

5-24 DDP92/184 Finisher Maintenance ManualM M L 0 05.2.20. E1D5 FNS TRAIL JAM 25.2.21. E1D6 FNS TRAIL JAM 3PRIMARY FACTOR; Paper did not depart from

ii DDP92/184 Finisher Maintenance Manual

Troubleshooting 5-25M M L 0 05.2.22. E1D7 FNS TRAIL JAM 45.2.23. E1D8 FNS LEAD JAM 5E1D9 FNS TRAIL JAM 5PRIMARY FACTOR; Paper did not depart from th

5-26 DDP92/184 Finisher Maintenance ManualM M L 0 05.2.24. E255 INSERTER PICK COUNT OVER5.2.25. E260 FINISHER CPU ERRORE26A FINISHER ST EXIT SIGNAL

Troubleshooting 5-27M M L 0 05.2.26. E262 FINISHER INCORRECT COMMANDE264 FINISHER ACT TIMEOUTE266 FINISHER DORMANT TIMEOUTE268 FINISHER BUSY TIMEOUTE

5-28 DDP92/184 Finisher Maintenance ManualM M L 0 05.2.27. E2B1 FNS COVER SHEET TRAY TIMEOUTFigure 5-14. Error Code E2B1PRIMARY FACTOR; Even if the

Troubleshooting 5-29M M L 0 05.2.28. E2C1 STAPLER POS. ERRORFigure 5-15. Error Code E2C1, E2C5 & E2CBPRIMARY FACTOR; During the Stapler Unit mov

5-30 DDP92/184 Finisher Maintenance ManualM M L 0 05.2.29. E2C2 STAPLING ERRORE2C3 STAPLING F ERRORE2C4 STAPLING R ERRORPRIMARY FACTOR; E2C2: When in

Troubleshooting 5-31M M L 0 05.2.30. E2C5 STAPLER ROTATE ERROR 1E2CB STAPLER ROTATE ERROR 2PRIMARY FACTOR; During the Stapler Unit rotation, the Stap

5-32 DDP92/184 Finisher Maintenance ManualM M L 0 05.2.31. E2C6 SHIFT TRAY TIMEOUTPRIMARY FACTOR; Even if the Main Tray is driven for 10 seconds, the

Troubleshooting 5-33M M L 0 05.2.32. E2C7 ALIGNMENT PLATE POS. ERRORFigure 5-16. Error Codes E2C7 & E2E9PRIMARY FACTOR; During the Alignment Pla

5-34 DDP92/184 Finisher Maintenance ManualM M L 0 05.2.33. E2C8 SHIFT POS. ERRORFigure 5-17. Error Codes E2C8 & E2C9PRIMARY FACTOR; During the S

i DDP92/184 Finisher Maintenance Manual ContentsChapter 1. Outlines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 5-35M M L 0 05.2.34. E2C9 BELT POS. ERRORPRIMARY FACTOR; During the Paper Exit Belt operation, the Belt cannot be detected.PHENOMENON

5-36 DDP92/184 Finisher Maintenance ManualM M L 0 05.2.35. E2CA PAPER EXIT OPENING POS. ERRORFigure 5-18. Error Code E2CAPRIMARY FACTOR; During the

Troubleshooting 5-37M M L 0 05.2.36. E2E5 FNS DRIVERFigure 5-19. Error Code E2E55.2.37. E2E7 FNS CONVEYANCE MOTOR ERROR5.2.38. E2E8 FOLDING CONVEY

5-38 DDP92/184 Finisher Maintenance ManualM M L 0 05.2.39. E2E9 ALIGNMENT PLATE/LOWER POS. ERRORPRIMARY FACTOR; During the Alignment Plate/Lower oper

Troubleshooting 5-39M M L 0 05.2.40. E2EA STOPPER RELEASE MOTOR ERRORFigure 5-20. Error Code E2EAPRIMARY FACTOR; During the Stapling & Folding S

5-40 DDP92/184 Finisher Maintenance ManualM M L 0 05.2.41. E2EB FOLDING STOPPER ERRORPRIMARY FACTOR; During the Folding Stopper operation, the stoppe

Troubleshooting 5-41M M L 0 05.2.42. E2EC FOLDING KNIFE POS. ERRORFigure 5-21. Error Codes E2EB & E2ECPRIMARY FACTOR;During of the Folding Knife

5-42 DDP92/184 Finisher Maintenance ManualM M L 0 05.2.43. E2ED STAPLER & FOLDING STOPPERFigure 5-22. Error Code E2EDPRIMARY FACTOR; During the

Troubleshooting 5-43M M L 0 05.2.44. E2EE FNS SIGNAL TRANSLATION ERROR5.2.45. E259 CONFIGURATION ERRORFigure 5-23. Error Code E259PRIMARY FACTOR; A

5-44 DDP92/184 Finisher Maintenance ManualM M L 0 0

ii DDP92/184 Finisher Maintenance Manual 5.2.14. E1C8 FNS INSERTER JAM 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-215.2.15.

Disassembling, Assembling & Adjustment 6-1M M L 0 0Chapter 6. Disassembling, Assembling & Adjustment6.1. Removal of the Cover Parts6.1.1. Com

6-2 DDP92/184 Finisher Maintenance ManualM M L 0 06.1.2. Removal of the Rear CoverApplicable jigs and tools: +Screwdriver.[Disassembling Procedures]1.

Disassembling, Assembling & Adjustment 6-3M M L 0 06.1.3. Removal of the Front CoverApplicable jigs and tools: +Screwdriver.[Disassembling Procedu

6-4 DDP92/184 Finisher Maintenance ManualM M L 0 06.1.4. Removal of the Top Cover & the Paper Exit CoverApplicable jigs and tools: +Screwdriver.[D

Disassembling, Assembling & Adjustment 6-5M M L 0 05. Remove the 2 screws holding the Paper Exit Cover and remove the Paper Exit Cover. Figure 6-

6-6 DDP92/184 Finisher Maintenance ManualM M L 0 06.1.5. Removal of the Main TrayApplicable jigs and tools: +Screwdriver.[Disassembling Procedures]1.

Disassembling, Assembling & Adjustment 6-7M M L 0 06.1.6. Removal of the Paper Exit Pressure PlateApplicable jigs and tools: +Screwdriver.[Disasse

6-8 DDP92/184 Finisher Maintenance ManualM M L 0 04. Remove the four +screws from the front and rear Wire Brackets (two screws at each bracket), and t

Disassembling, Assembling & Adjustment 6-9M M L 0 06. Remove the two plates (front and back plates) at the booklet exit Figure 6-12. Removal of t

6-10 DDP92/184 Finisher Maintenance ManualM M L 0 0[Assembling Procedures]1. Reinstall the Paper Exit Pressure Plate reversing the procedure above.Fig